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PVC &Density Board Wall Panel Introduction of Slotted Line

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Supporting Facilities

 

1. Vacuum requirements: According to the design of the whole line, a total of 24 chuck openings with a diameter of 110 mm. It is suggested that the wind speed should be 30 meters per second.

2. Blade tools, using diamond blade tools, to ensure uniform distribution of cutting force.

3. Working voltage is 380 volts and 50 Hertz.

4. Control voltage is 220 V, 50 Hertz, 24 V, Direct Current.

5. Total power of the slotted line is about 156 KW.

6. Equipment color: the main color is white and blue, and the warning color is red. All paints are implemented according to the standard.

7. Site requirements: the special site of the slotted line is 17 meters long and 11 meters wide (Wall Panel series)

8. Operators: 2 (1 for feeding, 1 for operation of equipment and routing inspection)

Introduction of Equipment

 

PVC &Density Board Wall Panel Introduction of Slotted Line(scraper shaft 12+12 shafts).  Model: Longitudinal double-track double-side milling MX135-1300-G

Lengthening transverse double-end milling MX600-3100-G

C—1:Longitudinal feeder

Function: Positioning and separating, after separating multiple boards, they are conveyed one after another to the next process.

C—2:Longitudinal double-rail double-side milling MX135-1300-G

Function: Fine and rapid contour machining of the longitudinal male and female edges of boards, using 6 stations and 12 shafts.

Features: High-strength and high-precision synchronous dual-track is adopted in the running track.

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Basic Configuration

The high-strength track is adopted in the running chain track, and the linear precision is 0.01 mm.

Customized rolling conveying chain with intercept error of 0.005mm;

The upper pressure beam system is equipped with a digital display meter to manually adjust the thickness of the corresponding board.

Adjustable fixed guiding rule on the right side (female side);

Adjustable elastic side pressure roller on the left side (male side);

Passive elastic upper and side pressure rollers at the feeding inlet;

The upper and lower alloy material platform system is used to control the height difference, the lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable air pressure type. Guarantee the equal height of the plate surface, and the equal precision is 0.02 mm.

There are six processing stations on one side, with 12 shafts in total. Each station is equipped with a suction inlet with a diameter of 110mm.

The cutter shaft is adjusted by T-type screw, and is equipped with a dial indicator for accurate adjustment. The precision can reach 0.01 mm.

The whole width adjustment action is electric screen-touching (frequency conversion control).

The machine is equipped with a acoustic enclosure with sound-absorbing cotton inside.

The machine is equipped with high-light explosion-proof lamp, which strengthens the adjustment light atmosphere.

Detailed Parameters

Processing width

135-1300mm

Processing thickness

4-15mm

Workbench height

1210mm

Speed of blade spindle

6000-7000rpm

Feeding speed

5-80m/min

Motor power of blade spindle

High Frequency Spindle (transducer control)

First station

(1 left and 1 right) 8kw, combined stocking cutter, ± 90 degrees, up milling

Second station

(1 left and 1 right) 8kw, backboard rose reamer, ± 90 degrees, up milling

Third station

(1 left and 1 right) 8kw, truing cutter, ± 90 degrees, up milling

Fourth station

(1 left and 1 right) 10kw, template, ± 90 degrees, up milling

Fifth station

(1 left and 1 right) 5.5 kw, locking cutter, ± 90 degrees, up milling

Sixth station

(1 left and 1 right) 10kw, template, ± 90 degrees, up milling

Feeding electrical machinery

7.5kw (frequency conversion control)

Blade tool specification

Diameter is 250 (equipped with hydraulic shrink disk), Aperture diameter is 40

Diameter and quantity of suction outlet

115mm*12*2 (inside and outside)

Overall dimension(mm)Length x width x height

6000x3200x2150

Weight

About 1,000 kg

C—3:Intermediate conveyor

Function: After processing of longitudinal double-sided milling, the board is conveyed to the next process.

C—4:Transverse double-end milling    MX600-3100-G

Function: Accurate and rapid contour machining of the transverse male and female edges of the board, using 6 processing stations and 12 shafts with scrapers.

Basic Configuration

◈ High-precision and high-strength positioning chain, the linear precision is 0.01 mm; length adjustment can be operated by screen touch, high-precision double screw positioning, frequency conversion control;

 

Bearing rolling conveying chain, the intercept error is 0.005mm;

 

The passive upper pressure beam system is equipped with digital display meter to manually adjust the corresponding floor thickness.

 

Passive multiple-roller loader is equipped between the two tracks, which greatly reduces the defective percentage caused by bending work of boards.

 

There is a stock bin for entering of boards and photoelectric control in the front. The maximum continuation height of the stock bin is 200 mm. When the board goes out of the stock bin, the female side on the right is an adjustable fixed guiding rule, and the male side on the left is an adjustable elastic baffle to ensure the left and right positions of the board. A special secondary feeding system is configured to precisely synchronize the positioning of feeding.

 

The upper and lower alloy material platform system at the tool nose is used to control the height difference. The lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable vapour-pressure type, to ensure the equal height of the board surface, and the equal precision is 0.02 mm.

 

There are six processing stations on one side, with 12 shafts in total. Each station is equipped with a suction inlet with a diameter of 115mm.

 

The cutter shaft is adjusted by T-type screw, and is equipped with a dial indicator for fine adjustment, with an precision of 0.01 mm.

 

The machine is equipped with a acoustic enclosure with sound-absorbing cotton.

 

The machine is equipped with high-light explosion-proof lamp, which strengthens the adjustment light atmosphere.

Detailed Parameters

1. Processing length

 600-3100mm

2. Processing thickness

 4-15mm

3. Workbench height

 1020mm

4. Speed of cutter shaft

 6000-7000rpm

5. Feeding speed

 5-80m/min

6. Motor power of cutter shaft

 High Frequency Spindle (Frequency Conversion Control)

First station

 (1 left and 1 right ) 5.5 kw, combined stocking cutter, ±90 degrees, up milling

Second station

 (1 left and 1 right) 5.5 kw, backboard rose reamer, ±90 degrees, up milling

Third station

 (1 left and 1 right) 5.5 kw, truing cutter, ±90 degrees, up milling

Fourth station

 (1 left and 1 right)5.5 kw, template, ±90 degrees, up milling

Fifth station

 (1 left and 1 right) 5.5 kw, lock catch cutter, ±90 degrees, up milling

Sixth station

 (1 left and 1 right) 5.5 kw, template, ±90 degrees, up milling

7. Feeding electrical machinery

 4kw (frequency conversion control)

8. Specification of blade tools

 Diameter is 250 or bigger (using hydraulic shrink disk), aperture is 40

9. Diameter and quantity of suction port

 115mm*10*2 (inside and outside)

10. Overall size (mm), length x width x height

 5500x4200x1900

11. Weight

 About 10,000 kg

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C—5:Windmill turnover machine

Function: The belt conveyor board is turned to the right side by photoelectric induction and windmill rotation, and enters the next process.

Speed (adjustable): 5-80 m/min, frequency conversion windmill rotation.

Main Key Brands

 

Frequency Converter: FRECON;PLC: DELTA;Electrical apparatus element: SIEMENS;Gear motor: GUOMAO;Heavy-load Connector: SIBAS;Human Machine Interaction: Kunluntongtai;The interface is touch screen (with 26 languages such as Chinese or English)

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Contact Us

Provide installation and debugging, and personnel training. Improve and perfect the high quality, high efficiency and intimate after-sales

self-operation system to provide customers with accurate and high-end service.

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