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Solid Wood Floor Introduction of Slotted Line

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Solid Wood Floor Introduction of Slotted Line

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Solid Wood Floor Introduction of Slotted Line

 

Predicted output: (60 standard boards 60 per minute, 8 hours per day, production efficiency is expected to be 80%, equipment efficiency is 80%, 300 working days per year)

Annual output per shift is about 1 million square meters

(60 * 0.18 * 60 * 8 * 0.8 * 300 * 0.8 = 995, 328). The annual output of double shifts can be about 2 million square meters.

Maximum daily output (3 shifts) is about 10,000 square meters.

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Supporting Facilities

1. Vacuum requirements: According to the design of the whole line, a total of 20 chuck openings with a diameter of 110 mm. It is suggested that the wind speed should be 30 meters per second.

2. Blade tools, using diamond blade tools, to ensure uniform distribution of cutting force.

3. Working voltage is 380 volts and 50 Hertz.

4. Control voltage is 220 V, 50 Hertz, 24 V, Direct Current.

5. Total power of the slotted line is about 145 KW.

6. Equipment color: the main color is white and blue, and the warning color is red. All paints are implemented according to the standard.

7. Site requirements: the special site of the slotted line is 12 meters long and 7 meters wide

8. Operators: 2 (1 for feeding, 1 for operation of equipment and routing inspection)

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Introduction of Equipment

Solid Wood Floor Introduction of Slotted Line

Model: Longitudinal Double Side Milling MX115—400-G

Transverse Double Side Milling MX600-1300-G 

C—1:Longitudinal feeder

Function: Positioning and separating, after separating multiple boards, they are conveyed one after another to the next process.

C—2:Model: Longitudinal Double Side Milling MX115—400-G

Function: Fine and rapid contour machining of the longitudinal male and female edges of boards, using 5 stations and 10 shafts.

Features: High-strength and high-precision synchronous dual-track is adopted in the running track.

Basic Configuration

The high-strength track is adopted in the running chain track, and the linear precision is 0.01 mm.

Customized rolling conveying chain with intercept error of 0.005mm;

The upper pressure beam system is equipped with a digital display meter to manually adjust the thickness of the corresponding board.

Adjustable fixed guiding rule on the right side (female side);

Adjustable elastic side pressure roller on the left side (male side);

Passive elastic upper and side pressure rollers at the feeding inlet;

The upper and lower alloy material platform system is used to control the height difference, the lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable air pressure type. Guarantee the equal height of the plate surface, and the equal precision is 0.02 mm.

There are six processing stations (with scrapers) on one side, with 12 shafts in total. Each station is equipped with a suction inlet with a diameter of 110mm.

The cutter shaft is adjusted by T-type screw, and is equipped with a dial indicator for accurate adjustment. The precision can reach 0.01 mm.

The machine is equipped with a acoustic enclosure with sound-absorbing cotton inside.

The machine is equipped with high-light explosion-proof lamp, which strengthens the adjustment light atmosphere.

Detailed Parameters

Processing width

 115-400mm

Processing thickness

 7-18mm

Workbench height

 1210mm

Speed of blade spindle

 6000-7000rpm

Feeding speed

 5-80m/min

Motor power of blade spindle

 High Frequency Spindle (transducer control)

First station

 (1 left and 1 right) 8kw, combined stocking cutter, ± 90 degrees, up milling

Second station

 (1 left and 1 right) 8kw, truing cutter, ± 90 degrees, up milling

Third station

 (1 left and 1 right) 10kw, template, ± 90 degrees, up milling

Fourth station

 (1 left and 1 right) 5.5 kw, backboard rose reamer, ± 90 degrees, up milling

Fifth station

 (1 left and 1 right) 5.5kw,  locking cutter, ± 90 degrees, up milling

Feeding electrical machinery

 5.5kw (frequency conversion control)

Blade tool specification

 Diameter is 250 (equipped with hydraulic shrink disk), Aperture diameter is 40

Diameter and quantity of suction outlet

 110mm*10*2 (inside and outside)

Length x width x height

 5595x2000x2150

Weight

 About 9,000 kg

C—3: Intermediate conveyor

Function: After processing of longitudinal double-sided milling, the board is conveyed to the next process.

C—4: Transverse double-end milling MX600-1300-G

Function: Accurate and rapid contour machining of the transverse male and female edges of the board, using 5 processing stations and 10 shafts with scrapers.

Basic Configuration

◈ High-precision and high-strength positioning chain, the linear precision is 0.01 mm; length adjustment can be operated by screen touch, high-precision double screw positioning, frequency conversion control;

 

Bearing rolling conveying chain, the intercept error is 0.005mm;

 

The passive upper pressure beam system is equipped with digital display meter to manually adjust the corresponding floor thickness.

 

Passive multiple-roller loader is equipped between the two tracks, which greatly reduces the defective percentage caused by bending work of boards.

 

There is a stock bin for entering of boards and photoelectric control in the front. The maximum continuation height of the stock bin is 200 mm. When the board goes out of the stock bin, the female side on the right is an adjustable fixed guiding rule, and the male side on the left is an adjustable elastic baffle to ensure the left and right positions of the board. A special secondary feeding system is configured to precisely synchronize the positioning of feeding.

 

The upper and lower alloy material platform system at the tool nose is used to control the height difference. The lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable vapour-pressure type, to ensure the equal height of the board surface, and the equal precision is 0.02 mm.

 

There are 5 processing stations on one side, with 10 shafts in total. Each station is equipped with a suction inlet with a diameter of 110mm.

 

The cutter shaft is adjusted by T-type screw, and is equipped with a dial indicator for fine adjustment, with an precision of 0.01 mm.

 

The machine is equipped with a acoustic enclosure with sound-absorbing cotton.

 

The machine is equipped with high-light explosion-proof lamp, which strengthens the adjustment light atmosphere.

Detailed Parameters

1. Processing length

 600-1300mm

2. Processing thickness

 6-18mm

3. Workbench height

 1020mm

4. Speed of cutter shaft

 6000-7000rpm

5. Feeding speed

 5-80m/min

6. Motor power of cutter shaft

 High Frequency Spindle (Frequency Conversion Control)

First station

 (1 left and 1 right) 5.5kw, combined stocking cutter, ± 90 degrees, up milling

Second station

 (1 left and 1 right) 5.5kw, truing cutter, ± 90 degrees, up milling

Third station

 (1 left and 1 right) 5.5kw, template, ± 90 degrees, up milling

Fourth station

 (1 left and 1 right) 5.5 kw, backboard rose reamer, ± 90 degrees, up milling

Fifth station

 (1 left and 1 right) 5.5kw,  locking cutter, ± 90 degrees, up milling

7. Feeding electrical machinery

 4kw (frequency conversion control)

8. Specification of blade tools

 Diameter is 250 or bigger (using hydraulic shrink disk), aperture is 40

9. Diameter and quantity of suction port

 115mm*10*2 (inside and outside)

10. Overall size (mm), length x width x height

 5000x3100x1900

11. Weight

 About 9,000 kg

这里可以自定义设置

C—5: Windmill turnover machine

Function: The belt conveyor board is turned to the right side by photoelectric induction and windmill rotation, and enters the next process.

Length: 2000mm

Width: 640

Speed (adjustable): 5-80 m/min, frequency conversion windmill rotation.

Main Key Brands

Frequency Converter: FRECON

PLC: DELTA

Electrical apparatus element: SIEMENS

Gear motor: GUOMAO

Heavy-load Connector: SIBAS

Human Machine Interaction: Kunluntongtai

The interface is touch screen (with 26 languages such as Chinese or English)

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Contact Us

Provide installation and debugging, and personnel training. Improve and perfect the high quality, high efficiency and intimate after-sales

self-operation system to provide customers with accurate and high-end service.

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