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PVC: SPC/WPC/LV Floor Introduction of Slotted Line

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PVC: SPC/WPC/LVT Floor Introduction of Slotted Line

 

Predicted output: (60 standard boards 60 per minute, 8 hours per day, production efficiency is expected to be 80%, equipment efficiency is 80%, 300 working days per year)

Annual output per shift is about 1 million square meters

(60 * 0.18 * 60 * 8 * 0.8 * 300 * 0.8 = 995, 328). The annual output of double shifts can be about 2 million square meters.

Maximum daily output (3 shifts) is about 10,000 square meters.

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Supporting Facilities

1. Vacuum requirements: According to the design of the whole line, a total of 24 chuck openings with a diameter of 110 mm. It is suggested that the wind speed should be 30 meters per second.

2. Blade tools, using diamond blade tools, to ensure uniform distribution of cutting force.

3. Working voltage is 380 volts and 50 Hertz.

4. Control voltage is 220 V, 50 Hertz, 24 V, Direct Current.

5. Total power of the slotted line is about 156 KW.

6. Equipment color: the main color is white and blue, and the warning color is red. All paints are implemented according to the standard.

7. Site requirements: the special site of the slotted line is 16 meters long and 9 meters wide (double track 5 + 1 PVC series)

8. Operators: 2 (1 for feeding, 1 for operation of equipment and routing inspection)

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Introduction of Equipment

PVC:SPC/WPC/LVT

PVC: SPC/WPC/LV Floor Introduction of Slotted Line

(5+1 processing station with scraper shaft 12+12 shafts)

Model: Longitudinal double-track double-side milling MX135-800-G

Lengthening transverse double-end milling MX600-2500-G

C—1:Longitudinal feeder

Function: Positioning and separating, after separating multiple boards, they are conveyed one after another to the next process.

C—2:Longitudinal double-rail double-side milling MX135-800-G

Function: Fine and rapid contour machining of the longitudinal male and female edges of boards, using 6 stations and 12 shafts.

Features: High-strength and high-precision synchronous dual-track is adopted in the running track.

Basic Configuration

The high-strength track is adopted in the running chain track, and the linear precision is 0.01 mm.

Customized rolling conveying chain with intercept error of 0.005mm;

The upper pressure beam system is equipped with a digital display meter to manually adjust the thickness of the corresponding board.

Adjustable fixed guiding rule on the right side (female side);

Adjustable elastic side pressure roller on the left side (male side);

Passive elastic upper and side pressure rollers at the feeding inlet;

The upper and lower alloy material platform system is used to control the height difference, the lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable air pressure type. Guarantee the equal height of the plate surface, and the equal precision is 0.02 mm.

There are six processing stations (with scrapers) on one side, with 12 shafts in total. Each station is equipped with a suction inlet with a diameter of 110mm.

Processing width

135-800mm

Processing thickness

4-15mm

Workbench height

1210mm

Speed of blade spindle

6000-7000rpm

Feeding speed

5-80m/min

Motor power of blade spindle

High Frequency Spindle (transducer control)

First station

(1 left and 1 right) 8kw, combined stocking cutter, ± 90 degrees, up milling

Second station

(1 left and 1 right) 8kw, backboard rose reamer, ± 90 degrees, up milling

Third station

(1 left and 1 right) 8kw, truing cutter, ± 90 degrees, up milling

Fourth station

(1 left and 1 right) Scraper, ± 90 degrees, positioning milling

Fifth station

(1 left and 1 right) 5.5 kw, locking cutter, ± 90 degrees, up milling

Sixth station

(1 left and 1 right) 10kw, template, ± 90 degrees, up milling

(Note

This processing station is exclusively for the patent lock catch of Unilin and Wallinger)

Feeding electrical machinery

7.5kw (frequency conversion control)

Blade tool specification

Diameter is 250 (equipped with hydraulic shrink disk), Aperture diameter is 40

Diameter and quantity of suction outlet

115mm*12*2 (inside and outside)

Weight

About 1,000 kg

1. Processing length

 600-3100mm

2. Processing thickness

 4-15mm

3. Workbench height

 1020mm

4. Speed of cutter shaft

 6000-7000rpm

5. Feeding speed

 5-80m/min

6. Motor power of cutter shaft

 High Frequency Spindle (Frequency Conversion Control)

First station

 (1 left and 1 right ) 5.5 kw, combined stocking cutter, ±90 degrees, up milling

Second station

 (1 left and 1 right) 5.5 kw, backboard rose reamer, ±90 degrees, up milling

Third station

 (1 left and 1 right) 5.5 kw, truing cutter, ±90 degrees, up milling

Fourth station

 (1 left and 1 right) Scraper, ±90 degrees, positioning milling

Fifth station

 (1 left and 1 right) 5.5 kw, lock catch cutter, ±90 degrees, up milling

Sixth station

 (1 left and 1 right) 5.5 kw, template, ±90 degrees, up milling

(Note

 This distribution of processing stations is exclusively for the patent lock catch of Unilin and Wallinger)

7. Feeding electrical machinery

 4kw (frequency conversion control)

8. Specification of blade tools

 Diameter is 250 or bigger (using hydraulic shrink disk), aperture is 40

9. Diameter and quantity of suction port

 115mm*10*2 (inside and outside)

10. Overall size (mm), length x width x height

 5500x4200x1900

11. Weight

 about 10,000 kg

这里可以自定义设置
这里可以自定义设置
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