PVC: SPC/WPC/LVT Floor Introduction of Slotted Line
Predicted output: (60 standard boards 60 per minute, 8 hours per day, production efficiency is expected to be 80%, equipment efficiency is 80%, 300 working days per year)
Annual output per shift is about 1 million square meters
(60 * 0.18 * 60 * 8 * 0.8 * 300 * 0.8 = 995, 328). The annual output of double shifts can be about 2 million square meters.
Maximum daily output (3 shifts) is about 10,000 square meters.
1. Vacuum requirements: According to the design of the whole line, a total of 24 chuck openings with a diameter of 110 mm. It is suggested that the wind speed should be 30 meters per second.
2. Blade tools, using diamond blade tools, to ensure uniform distribution of cutting force.
3. Working voltage is 380 volts and 50 Hertz.
4. Control voltage is 220 V, 50 Hertz, 24 V, Direct Current.
5. Total power of the slotted line is about 156 KW.
6. Equipment color: the main color is white and blue, and the warning color is red. All paints are implemented according to the standard.
7. Site requirements: the special site of the slotted line is 16 meters long and 9 meters wide (double track 5 + 1 PVC series)
8. Operators: 2 (1 for feeding, 1 for operation of equipment and routing inspection)
Introduction of Equipment
PVC: SPC/WPC/LV Floor Introduction of Slotted Line
(5+1 processing station with scraper shaft 12+12 shafts)
Model: Longitudinal double-track double-side milling MX135-800-G
Lengthening transverse double-end milling MX600-2500-G
Function: Positioning and separating, after separating multiple boards, they are conveyed one after another to the next process.
C—2：Longitudinal double-rail double-side milling MX135-800-G
Function: Fine and rapid contour machining of the longitudinal male and female edges of boards, using 6 stations and 12 shafts.
Features: High-strength and high-precision synchronous dual-track is adopted in the running track.
The high-strength track is adopted in the running chain track, and the linear precision is 0.01 mm.
Customized rolling conveying chain with intercept error of 0.005mm;
The upper pressure beam system is equipped with a digital display meter to manually adjust the thickness of the corresponding board.
Adjustable fixed guiding rule on the right side (female side);
Adjustable elastic side pressure roller on the left side (male side);
Passive elastic upper and side pressure rollers at the feeding inlet;
The upper and lower alloy material platform system is used to control the height difference, the lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable air pressure type. Guarantee the equal height of the plate surface, and the equal precision is 0.02 mm.
There are six processing stations (with scrapers) on one side, with 12 shafts in total. Each station is equipped with a suction inlet with a diameter of 110mm.
Speed of blade spindle
Motor power of blade spindle
High Frequency Spindle (transducer control)
(1 left and 1 right) 8kw, combined stocking cutter, ± 90 degrees, up milling
(1 left and 1 right) 8kw, backboard rose reamer, ± 90 degrees, up milling
(1 left and 1 right) 8kw, truing cutter, ± 90 degrees, up milling
(1 left and 1 right) Scraper, ± 90 degrees, positioning milling
(1 left and 1 right) 5.5 kw, locking cutter, ± 90 degrees, up milling
(1 left and 1 right) 10kw, template, ± 90 degrees, up milling
This processing station is exclusively for the patent lock catch of Unilin and Wallinger)
Feeding electrical machinery
7.5kw (frequency conversion control)
Blade tool specification
Diameter is 250 (equipped with hydraulic shrink disk), Aperture diameter is 40
Diameter and quantity of suction outlet
115mm*12*2 (inside and outside)
About 1,000 kg
1. Processing length
2. Processing thickness
3. Workbench height
4. Speed of cutter shaft
5. Feeding speed
6. Motor power of cutter shaft
High Frequency Spindle (Frequency Conversion Control)
(1 left and 1 right ) 5.5 kw, combined stocking cutter, ±90 degrees, up milling
(1 left and 1 right) 5.5 kw, backboard rose reamer, ±90 degrees, up milling
(1 left and 1 right) 5.5 kw, truing cutter, ±90 degrees, up milling
(1 left and 1 right) Scraper, ±90 degrees, positioning milling
(1 left and 1 right) 5.5 kw, lock catch cutter, ±90 degrees, up milling
(1 left and 1 right) 5.5 kw, template, ±90 degrees, up milling
This distribution of processing stations is exclusively for the patent lock catch of Unilin and Wallinger)
7. Feeding electrical machinery
4kw (frequency conversion control)
8. Specification of blade tools
Diameter is 250 or bigger (using hydraulic shrink disk), aperture is 40
9. Diameter and quantity of suction port
115mm*10*2 (inside and outside)
10. Overall size (mm), length x width x height
about 10,000 kg
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