PVC: SPC/WPC/LVT Floor Introduction of Slotted Line
Predicted output: (60 standard boards 60 per minute, 8 hours per day, production efficiency is expected to be 80%, equipment efficiency is 80%, 300 working days per year)
Annual output per shift is about 1 million square meters
(60 * 0.18 * 60 * 8 * 0.8 * 300 * 0.8 = 995, 328). The annual output of double shifts can be about 2 million square meters.
Maximum daily output (3 shifts) is about 10,000 square meters.
C—1:Longitudinal feeder
Function: Positioning and separating, after separating multiple boards, they are conveyed one after another to the next process.
C—2:Longitudinal double-rail double-side milling MX135-800-G
Function: Fine and rapid contour machining of the longitudinal male and female edges of boards, using 6 stations and 12 shafts.
Features: High-strength and high-precision synchronous dual-track is adopted in the running track.
Basic Configuration
The high-strength track is adopted in the running chain track, and the linear precision is 0.01 mm.
Customized rolling conveying chain with intercept error of 0.005mm;
The upper pressure beam system is equipped with a digital display meter to manually adjust the thickness of the corresponding board.
Adjustable fixed guiding rule on the right side (female side);
Adjustable elastic side pressure roller on the left side (male side);
Passive elastic upper and side pressure rollers at the feeding inlet;
The upper and lower alloy material platform system is used to control the height difference, the lower alloy platform adopts adjustable fixed type, and the upper alloy platform adopts adjustable air pressure type. Guarantee the equal height of the plate surface, and the equal precision is 0.02 mm.
There are six processing stations (with scrapers) on one side, with 12 shafts in total. Each station is equipped with a suction inlet with a diameter of 110mm.
Processing width | 135-800mm |
Processing thickness | 4-15mm |
Workbench height | 1210mm |
Speed of blade spindle | 6000-7000rpm |
Feeding speed | 5-80m/min |
Motor power of blade spindle | High Frequency Spindle (transducer control) |
First station | (1 left and 1 right) 8kw, combined stocking cutter, ± 90 degrees, up milling |
Second station | (1 left and 1 right) 8kw, backboard rose reamer, ± 90 degrees, up milling |
Third station | (1 left and 1 right) 8kw, truing cutter, ± 90 degrees, up milling |
Fourth station | (1 left and 1 right) Scraper, ± 90 degrees, positioning milling |
Fifth station | (1 left and 1 right) 5.5 kw, locking cutter, ± 90 degrees, up milling |
Sixth station | (1 left and 1 right) 10kw, template, ± 90 degrees, up milling |
(Note | This processing station is exclusively for the patent lock catch of Unilin and Wallinger) |
Feeding electrical machinery | 7.5kw (frequency conversion control) |
Blade tool specification | Diameter is 250 (equipped with hydraulic shrink disk), Aperture diameter is 40 |
Diameter and quantity of suction outlet | 115mm*12*2 (inside and outside) |
Weight | About 1,000 kg |
1. Processing length | 600-3100mm |
2. Processing thickness | 4-15mm |
3. Workbench height | 1020mm |
4. Speed of cutter shaft | 6000-7000rpm |
5. Feeding speed | 5-80m/min |
6. Motor power of cutter shaft | High Frequency Spindle (Frequency Conversion Control) |
First station | (1 left and 1 right ) 5.5 kw, combined stocking cutter, ±90 degrees, up milling |
Second station | (1 left and 1 right) 5.5 kw, backboard rose reamer, ±90 degrees, up milling |
Third station | (1 left and 1 right) 5.5 kw, truing cutter, ±90 degrees, up milling |
Fourth station | (1 left and 1 right) Scraper, ±90 degrees, positioning milling |
Fifth station | (1 left and 1 right) 5.5 kw, lock catch cutter, ±90 degrees, up milling |
Sixth station | (1 left and 1 right) 5.5 kw, template, ±90 degrees, up milling |
(Note | This distribution of processing stations is exclusively for the patent lock catch of Unilin and Wallinger) |
7. Feeding electrical machinery | 4kw (frequency conversion control) |
8. Specification of blade tools | Diameter is 250 or bigger (using hydraulic shrink disk), aperture is 40 |
9. Diameter and quantity of suction port | 115mm*10*2 (inside and outside) |
10. Overall size (mm), length x width x height | 5500x4200x1900 |
11. Weight | about 10,000 kg |
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